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Grinding wheels & Stone

Grinding wheels & Stone

Ultra Porous Grinding Wheels

The “Ultra Porous Grinding Wheels” exceeds the porosity of conventional designs by incorporating a next-generation bond system that ensures uniform dispersion of micro-pores, resulting in substantially enhanced grinding efficiency and performance.

【Features】

  1. The low abrasive grain ratio significantly enhances cutting performance.
  2. By suppressing grinding heat, it reduces workpiece distortion and minimizes the risk of grinding burn and cracks.
  3. Allows for deeper cuts.
  4. Extends dressing intervals.
  5. Reduces the amount of dressing required.
  6. Minimizes workpiece deflection caused by normal grinding resistance.
  7. Contributes to overall cost reduction in grinding operations.

By reducing the abrasive grain concentration, deeper cuts can be achieved without compromising machine rigidity.

【Recommended Applications】

・Grinding operations involving materials prone to loading
・Grinding processes where the workpiece has low rigidity
・Applications requiring suppression of grinding heat
・Internal grinding operations with limited quill rigidity
・High-efficiency grinding where increased depth of cut is desired compared to conventional methods

【Manufacturing Specifications】

・Wheel Dimensions:
Outer Diameter: Up to φ760 mm
Thickness: Up to 205 mm
Bore Diameter: As specified
・Abrasive Grains:
Alumina, ceramic-based precision grinding grains (*1)
・Grain Size:
Up to #220 (*2)
・Bond Hardness:
E to M
・Structure:
N3, N5, N7

Notes:
・GC and WA/GC abrasive grains are also available.
・For grain sizes finer than #220, please contact us for consultation.